@INPROCEEDINGS{9058840, author={S. K. {Rajan} and M. J. {Li} and M. S. {Bakir} and G. S. {May}}, booktitle={2019 International 3D Systems Integration Conference (3DIC)}, title={High Density and Low-Temperature Interconnection Enabled by Mechanical Self-Alignment and Electroless Plating}, year={2019}, volume={}, number={}, pages={1-4}, abstract={In this work, we propose and demonstrate the use of metal electroless plating along with mechanical self-alignment as a method to create high density scalable interconnects between chiplets using a low temperature process flow. Void free and selective bonding of a copper pillar array at 50 ^m pitch using electroless nickel deposition is demonstrated at a temperature of 95°C and atmospheric pressure. Mechanical self-alignment using precision ruby balls is demonstrated to attain alignment accuracies within 2 μm.}, keywords={Die-to-die bonding;electroless plating;selfalignment}, doi={10.1109/3DIC48104.2019.9058840}, ISSN={}, month={Oct},}